OUR FACTORY
ABOUT / OUR FACTORY
A LOOK INSIDE OUR FACTORY
See why to choose Zoli over other overseas manufacturers, with our superior capabilities in manufacturing, sublimation, delivery and most importantly: customer satisfaction.
PURCHASING & SOURCING
We are able to source raw materials be it fabrics, trims or accessories from countries like China, Taiwan & Japan and more often that not even within our city due to Pakistan's diverse industries, according to our customer’s needs.
RESEARCH &
DEVELOPMENT
Our US Office allows us to keep in touch with the latest trends and work with our skilled team in Pakistan, which includes pattern masters, sourcing experts, designers, and merchandisers. These professionals collaborate closely with clients to create trend-aligned, cost-effective, innovative products while upholding quality.
EMBELLISHMENT
For tagging and branding purposes we have the operations of Silk Screen Printing, Embroidery, and Sticker Printing inhouse. For Embroidery we use imported Tajima Machines. We also can do sticker applications.
SUBLIMATION
We pioneered sublimated apparel and later gloves and bags in Pakistan by quickly recognizing its role in the future of sports apparel and accessories. Since then, we've continually invested in and upgraded our capabilities with innovative machinery, techniques, technicians, and designers.
STITCHING
Led by experienced supervisors with skilled operators numbering 300 using imported sewing machines. We offer a wide range of stitching options. This department works closely with our QC Dept with in-line & out-line checks.
QUALITY CONTROL & ASSURANCE
Following AQL Standards to ensure quality goods are shipped. Checkers conduct In-line and Out-line checks. Checks are done before packing as well as a guarantor with Final Random Inspections before dispatch.
DESIGNNING
Designing with the following text: Our design department comprises skilled Graphic Designers who collaborate closely with our R&D and Merchandising teams. They assist our customers with sampling requirements or regular custom team orders by providing 'proofs' or mock-ups, leveraging their expertise to ensure customer satisfaction.
CUSTOMER SERVICE
With a team in the US, we are dedicated to facilitating seamless coordination with our customers for product development and production follow-up at times convenient to them. In Pakistan, our merchandising team comprises industry experts with extensive experience in various forms of apparel and accessories, adept at assisting our clients and partners throughout the production process, from initial design to product shipment from our factory. Additionally, we operate a US Warehouse conveniently located just 40 minutes from the NY/NJ Seaport, enabling us to offer Delivery Duty Paid (DDP) services to our American customers. This means that our prices encompass all product costs, including factory-to-seaport trucking, container expenses, US Duties & Customs Fees, Broker Fees, In-Land trucking, and shipment breakdown if required.
ZOLI GREEN COMPLEX
The Zoli Green Complex in Lahore, Pakistan is the Zoli Group's purpose-built project emphasizing vertical integration and environmental sustainability. Our facility design prioritizes a reduced carbon footprint, opting for vertical construction over horizontal expansion to protect local agriculture. We're fully transitioning to solar power, implementing modern machinery like laser cutting, and reusing water for fabrics to minimize waste. Our move-in begins in early 2024, with continuous year-over-year expansions and improvements.
July 10th, 2022
Project Initiation
Early 2024
Same capacity as
current, 2 buildings
with ground floors &
connected basement
On-site Free Kitchen
& Free Rations Store
are expanded
2026-2027
Partial shift to Solar
Power for energy
On-site employee
dorms free of cost
Two additional floors
constructed
expanding cutting
sublimation & sewing
capacities with
modern machinery
2028-2032
Establishment of InHouse Knitting,
Dyeing & Finishing
departments for
polyester, cotton and
blend fabrics
Shift of bags & gloves
department from
Sialkot to Complex.
Expansion increasing
production capacity
and office wing
Full transition to
solar energy